Basic Line - 3D for SMD components on PCBs

Stand-alone AOI System for manual loading and flexible adaptation of different assemblies.

The Basic Line · 3D can also be utilized as a separate repair station and is characterized by a comfortable fault classification via keyboard.

A multitude of variants and settings in illumination and camera make the system a highly precise and fast inspection device. Customized configurations and technical upgrades are also possible.

Learn more about fully automated generation and optimization of AOI programs and library entries with MagicClick.

MagicClick - automated generation of AOI programs

The company Stoll electronic GmbH manufactures assemblies for electronic control units and industrial applications, primarily for its parent company, the traditional knitting machine manufacturer STOLL. As an EMS service provider, Stoll electronic manufactures PCBs in the lower to medium volume range and has them tested using the AOI system from GÖPEL electronic. Below is an article written in German about how this is acheived

» Read article in German

[Translate to Englisch:] AOI-System Basic Line bei Stoll electronic

Challenges

manual visual inspection was impossible due to increasing assembly complexity
specific adaptation requirements of an AOI system
n AOI system had to be able to handle high type diversity

Solutions

adaptation of the specifications as well as the hardware and operator software in close cooperation
fast test programme creation for frequent product changes

maximum fault detection
unique illumination from infrared to ultraviolet
patented 360° inspection in 1° steps at constant resolution and definition

rotatory angled-view inspection
laser height measurement
add-on camera with microscopic resolution

individual integration opportunities into the production process (repair station, fault output, usage of serial numbers)
extensive data interfaces to quality management and traceability systems (ZVEI standard, iTAC, customised)

area-wide 3D measurement
selectable 3D measurement, 2D inspection or 3D/2D combination
identical field of view of all technologies - without additional axis movements and offset
telecentric orthogonal lens
adapted focal plane for angled-view inspection

outstanding ease of use with the system software PILOT AOI
highest fault detection through different inspection methods as well as individually expandable inspection functions and library entries
maximum inspection reliability through verification of the inspection depth and monitoring of defect detection

global data management and MES connection as well as central verification across several production lines with

» PILOT Connect » PILOT Supervisor

MagicClick for SMD assemblies

available in software PILOT AOI Version 6 for Basic Line with Shape Finder

generates production-ready test program including component library in only a few minutes
PCB-specific layout is considered through import and automatic analysis of Gerber data
optimization of inspection parameters based on sample PCB and IPC standard
efficient use of AOI already for second PCB
up to 80% time savings for test program generation and optimization
guarantees return on investment in the shortest time