3D AOI - automated optical inspection of PCBs

Inspection of SMD assemblies with Vario Line · 3D

AOI all-rounder Vario Line · 3D for the highest quality standards.

Vario Line combines the best in fault detection, customer specificity and economic viability using 3D measurement technology and 2D image capturing. Four angled-view cameras and the additional rotary drive allow shadow-free inspection and measurement from 360 angles. A new axis system based on linear actuators has also been integrated, which impress with outstanding dynamic features and highest positioning speeds.

MagicClick - automated generation of AOI programs

The fast way to an AOI program

Learn more about fully automated generation and optimization of AOI programs and library entries with MagicClick.

Highlights

maximum fault detection
variable 360° inspection in 1° steps at constant resolution and definition
unique multispectral and multidimensional illumination
combined 2D/3D technologies

Central creation and administration of machine and operating data with

» PILOT Connect

Software

PILOT AOI - user software
reference database
program optimization by means of statistically recorded inspection data
fully automatic generation and optimization of test programs for THT solder joints with MagicClick

Technology

The Camera Module 3D · ViewZ

area-wide 3D measurement
selectable 3D measurement, 2D inspection or 3D/2D combination
identical field of view of all technologies - without additional axis movements and offset
telecentric orthogonal lens
adapted focal plane for angled-view inspection

determine chip height with 3D AOI — Test function for detection of chip height

short check with 3D AOI — Test function for detection of shorts

MagicClick

Fully automated generation and optimization of test programs for SMD assemblies

generates production-ready test program including component library in only a few minutes
PCB-specific layout is considered through import and automatic analysis of Gerber data
optimization of inspection parameters based on sample PCB and IPC standard
efficient use of AOI already for second PCB
up to 80% time savings for test program generation and optimization
guarantees return on investment in the shortest time