3D AOI - Optical Inspection with Vario Line · 3D

AOI all-rounder Vario Line · 3D for the highest quality standards.

Vario Line combines the best in fault detection, customer specificity and economic viability using 3D measurement technology and 2D image capturing. Four angled-view cameras and the additional rotary drive allow shadow-free inspection and measurement from 360 degrees. A new axis system based on linear actuators has also been integrated, which impress with outstanding dynamic features and highest positioning speeds. Due to the high optical quality, false calls are significantly reduced. At the same time, cycle times are kept low for efficient use.

Learn more about fully automated generation and optimization of AOI programs and library entries with MagicClick.

MagicClick - automated generation of AOI programs

neues 3D-Kameramodul für erhöhte Fehlererkennung und reduzierte Pseudofehler
höchste optische Qualität bei Projektion und Bildaufnahme
dynamische Anpassung der Inspektionsparameter
Messung von Bauteilen bis zu 35 mm
Inspektion optisch kritischer Oberflächen mit großem Dynamikumfang
Optional verfügbar: 3-Segmente-Bandmodul für Baugruppentransport
während des Inspektionsprozesses wird nächste Baugruppe geladen
gleichzeitig wird die geprüfte Baugruppe an das folgende Modul übergeben
Handlingzeit wird um mehrere Sekunden verkürzt

maximum fault detection
variable 360° inspection in 1° steps at constant resolution and definition
unique multispectral and multidimensional illumination
combined 2D/3D technologies

global data management and MES connection as well as central verification across several production lines with

» PILOT Connect » PILOT Supervisor

customer-specific inline integration with flexible interfaces (Hermes, Pulse etc.)
Longboard-AOI or AOI for inspection of continuous material
Integration of additional test procedures (e.g. electrical tests) in the AOI system
very high component clearance (e.g. for THT components)
Inspection of assemblies with and without workpiece carriers
double-sided THT inspection in one system
Initial sample inspection
Import and classification of defect data, also from external systems
Individual MES connection on delivery
3D AOI system with manual loading

outstanding ease of use with the system software PILOT AOI
highest fault detection through different inspection methods as well as individually expandable inspection functions and library entries
maximum inspection reliability through verification of the inspection depth and monitoring of defect detection

area-wide 3D measurement
selectable 3D measurement, 2D inspection or 3D/2D combination
identical field of view of all technologies - without additional axis movements and offset
telecentric orthogonal lens
adapted focal plane for angled-view inspection

determine chip height with 3D AOI — Test function for detection of chip height

short check with 3D AOI — Test function for detection of shorts

generates production-ready test program including component library in only a few minutes
PCB-specific layout is considered through import and automatic analysis of Gerber data
optimization of inspection parameters based on sample PCB and IPC standard
efficient use of AOI already for second PCB
up to 80% time savings for test program generation and optimization
guarantees return on investment in the shortest time