3D Solder Paste Inspection - as fast as never before
OptiCon SPI-Line 3D
In comparison to other solder paste inspection systems, the OptiCon SPI-Line 3D provides a true accurate measurement of applied solder paste. The solder paste printing is inspected for form, height, surface area, bridges, volume, x/y offset and coplanarity.
In addition to high detection precision, the SPI system provides you with a test speed appropriate to industrial standards.
The easy-to-use software guarantees a fast generation of test programs.
Utilizing the OptiCon SPI-Line 3D opens new opportunities for your processes:
- Close-loop to paste printer
- Connection to AOI/AXI repair station
Precise three-dimensional solder paste printing measurement
The OptiCon SPI-PILOT software features optimised inspection functions to evaluate the following criteria:
- Surface area
- X/Y offset
PCB warpage is compensated for by up to +/- 5 mm by hardware and software guaranteeing precise measurement of deflected and bulged boards.
Most innovative 3D image capturing technology “Made in Germany”
A camera head specially developed in Germany provides highly precise 3D image captures of the solder paste printing. The camera head is functionally based on the fringe projection principle, operating without moving parts.
Camera and projector are synchronized at 180 images per second. This extremely high image capturing speed is the basis for one of the fastest 3D solder paste inspection systems on the market.
The camera head is offered in three different configurations determined by lateral resolutions of 10 µm, 15 µm and 20 µm.
Utilizing fringe projection technology, the system reacts very flexibly to different topographies. Hence, 3D measurement is reproducible and guarantees excellent precision.
OptiCon SPI-PILOT – new standards in operator convenience
The touchscreen operated system guarantees minimal effort in test program generation by virtue of intuitive software features. With the help of the SPI-Wizard you can generate an inspection program in less than 10 minutes!
A powerful import module for Gerber data and CAD formats is available for automatic generation of test programs.
You store, evaluate and process all captured images in a 3D visualization. A module for statistical process control (SPC module) is available as an add-on option.
Configurationen of Solder Paste Inspection System
|Configuration 1||Configuration 2||Configuration 3|
|Measured values||3D solder paste inspection: volume, area, height|
|Camera||4 megapixel, 180 fps|
|X/Y resolution||20 μm||15 μm||10 μm|
|Z resolution||0,2 μm|
|Z measuring accuracy
|up to 1 μm|
|Z measurement area||1000 μm|
|Inspection speed||90 cm²/s||51 cm²/s||20 cm²/s|
|< 0.5% at ± 3 σ|
|< 2% at ± 3 σ|
|Gage R&R||<< 10 % at ± 6 σ|
|Illumination||flexible illumination for fiducial and barcode / 2D-code detection|
|max PCB dimension||510 mm x 510 mm|
|min PCB dimension||80 mm x 80 mm|
|Top Side Clearance||50 mm|
|Bottom Side Clearance||30 mm|
|max. PCB thickness||5 mm|
|min. PCB thickness||0.3 mm|
|max. PCB warpage
||± 5 mm|
|max. PCB weight||5 kg|
|Data Import||Gerber data import (RS-274-X, RS-274-D), CAD, ODB ++|
|Test program generation||easy programming in less than 10 minutes|
Technical data Solder Paste Inspection System
|Operating system||Windows 7 (64 bit)|
|Inline interface||SMEMA, Siemens, Sensor|
|Energy requirements||230 VAC / 2 kVA; compressed air 6 bar, consumption< 20 l/h|
|Transport directions||lleft-right / right-left / left-left / right-right|
|Physical dimensions (BxTxH)||1000 mm x 1585 mm x 1520 mm|